Polaris 2013 600 Switchback Manual de usuario Pagina 1

Modifications to this snowmobile are not recommendedand may result in voided warranty coverage.Please read the warranty section of this manual careful

6INTRODUCTIONPreservation of the EnvironmentPOLARIS is committed to supporting an environmental education cam-paign. We encourage state and provincial

96MAINTENANCEBrakesHydraulic Brake InspectionInspect the brake lever reserve before each use of the snowmobile. See page 63.Brake pads must be replace

97MAINTENANCEBrakesBrake FluidThe brake fluid level can be seen through a plastic sight glass in the brake reservoir. If the fluid is sufficient, the

98MAINTENANCEBrakesBleeding the Hydraulic Brake SystemAir in the hydraulic brake system will cause spongy brake lever action. Bleed the system before

99MAINTENANCELightsWhen servicing a halogen lamp, avoid touching the lamp with bare fin-gers. Oil from your skin leaves a residue, causing a hot spot

100MAINTENANCEClutch SystemPeriodically inspect clutch sheaves for damage, wear or belt residue. To maintain optimum performance, clean with non-oil b

101MAINTENANCEClutch SystemDrive Belt ConditionPeriodically check the condition and tension of the drive belt. Inspect the belt for signs of excessive

102MAINTENANCEClutch SystemDrive Belt DeflectionMeasure belt deflection with both clutches at rest and in their full neutral position.Place a straight

103MAINTENANCEClutch SystemDrive Belt Removal NOTICE: Do not attempt to remove the drive belt after operating in reverse. The snowmobile must be stopp

104MAINTENANCEClutch SystemDrive Belt Installation1. Drop the drive belt over the drive clutch and pull back the slack. The belt cord line should be f

105MAINTENANCETrack MaintenanceTrack InspectionWARNING! Broken track rods can cause a rotating track to come off the snowmobile, which could cause ser

7INTRODUCTIONVehicle Identification NumbersRecord your snowmobile's identification numbers and key number in the spaces provided. Remove the spar

106MAINTENANCETrack MaintenanceWARNING! Moving parts can cut and crush body parts. When performing the checks and adjustments recommended on the follo

107MAINTENANCETrack MaintenanceTrack Tension5. Check for specified slack between the wear surface of the track clip and the plastic slider. Refer to t

108MAINTENANCETrack MaintenanceTrack AlignmentPeriodically check that the track is centered and running evenly on the slide rails. Misalignment will c

109MAINTENANCESteering SystemFront Suspension InspectionEach week, or before a long ride, check all steering system fasteners and tighten if necessary

110MAINTENANCESteering SystemSki AlignmentWARNING! Improper ski alignment or adjustment may cause loss of steering control, resulting in serious injur

111MAINTENANCESteering SystemSki SkagsWARNING! Worn skis and/or skags will adversely affect handling. Loss of vehicle control may result, causing seri

112MAINTENANCESteering SystemRail Slide WearMeasure slide thickness at several points along the rail. Have your dealer replace the slide when it'

113MAINTENANCEFall Tune-UpFor maximum performance, arrange for a fall service tune-up with your POLARIS dealer. His experienced and trained service te

114MAINTENANCEExtended StorageOff-season or extended storage of your snowmobile requires preventive measures to aid against deterioration and to prolo

115MAINTENANCEExtended StorageClutch and Drive SystemRemove the drive belt and store in a cool dry location. Do not lubricate clutch components, excep

8SAFETYOperator SafetyThe following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these wor

116POLARIS PRODUCTSPart No. DescriptionEngine Lubricants2870791 Fogging Oil (12 oz. Aerosol)2877882 VES Gold Plus 2-Cycle Oil (qt./.95 l)2877953 VES G

117TROUBLESHOOTINGEngine TroubleshootingUnless you have experience and training in two-cycle engine repair, see your dealer if technical problems aris

118TROUBLESHOOTINGEngine TroubleshootingProblem Probable Cause SolutionNoise in drive systemBroken drive clutch components• SEE YOUR DEALER.Bearing fa

119TROUBLESHOOTINGEngine TroubleshootingProblem Probable Cause SolutionEngine turns but fails to startFaulty ignition • Install new spark plug(s). If

120TROUBLESHOOTINGSuspension TroubleshootingProblem SolutionRear suspension bottoms too easily • Adjust rear shock spring (see pages 47 and 55).• Chan

121TROUBLESHOOTINGDrive Belt TroubleshootingBelt Wear/Burn DiagnosisCauses SolutionsDriving at low RPM • Drive at higher RPMs. Gear the machine down.

122SPECIFICATIONS600 SWITCHBACKCapacities and DimensionsBody Style PRO-RIDERider Capacity 1Coolant Capacity 5 qts. (4.7 l)Chaincase Oil Capacity 9 o

123SPECIFICATIONS600 SWITCHBACK (Non-Electric Start Models)600 SWITCHBACK (Electric Start Models)Clutching ChartALTITUDEMeters (Feet)Drive Clutch Shif

124SPECIFICATIONS800 SWITCHBACKCapacities and DimensionsBody Style PRO-RIDERider Capacity 1Coolant Capacity 5 qts. (4.7 l)Chaincase Oil Capacity 9 o

125SPECIFICATIONS800 SWITCHBACK (1.25” or 1.35” Lug Height)800 SWITCHBACK (1.75” Lug Height)Clutching ChartALTITUDEMeters (Feet)Drive Clutch Shift Wei

9SAFETYOperator SafetyFollow the recommended maintenance program beginning on page 81 of this manual to ensure that all critical components on the sno

126WARRANTYService and Warranty InformationObtaining Service and Warranty AssistanceRead and understand the service data and the POLARIS warranty info

127WARRANTYLimited WarrantyPOLARIS Sales Inc., 2100 Highway 55, Medina, MN 55340, provides a ONE YEAR LIMITED WARRANTY on all components of the POLARI

128WARRANTYLimitations of warranties and remediesALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FI

129WARRANTYConditions and ExclusionsIn order to qualify for warranty, the product must have been properly set up and tested by a POLARIS Dealer (if ap

130WARRANTYExported VehiclesEXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WAR-RANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOL

131WARRANTYExported VehiclesHow to Get ServiceIf You Move:If you move to another country, be sure to contact POLARIS Customer Assistance and the custo

132WARRANTYU.S.A. EPA Emissions Limited WarrantyThis emissions limited warranty is in addition to the POLARIS standard limited war-ranty for your vehi

133WARRANTYU.S.A. EPA Emissions Limited WarrantyThe exclusive remedy for breach of this limited warranty shall be, at the exclusive option of POLARIS,

134MAINTENANCE LOGPresent this section of your manual to your dealer each time your snow-mobile is serviced. This will provide you and future owners w

135MAINTENANCE LOGDATE MILES(KM)TECHNICIAN SERVICE PERFORMED / COMMENTS

10SAFETYOperator SafetyStay Clear of TrackYour snowmobile is propelled by a revolving track that must be partially exposed for proper operation. Do no

136MAINTENANCE LOGDATE MILES(KM)TECHNICIAN SERVICE PERFORMED / COMMENTS

137INDEXAAccessories . . . . . . . . . . . . . . . . . . . . 57Air Pollution . . . . . . . . . . . . . . . . . . . . 6Avalanches . . . . . . . . . .

138INDEXFFluid LevelBrake Fluid . . . . . . . . . . . . . . . 97Chaincase. . . . . . . . . . . . . . . . . 86Coolant. . . . . . . . . . . . . . .

139INDEXRRail Slide Wear . . . . . . . . . . . . . . . . 112Recoil Rope Inspection. . . . . . . . . . . 65Registration, Warranty . . . . . . . . . .

11SAFETYOperator SafetyRiding ApparelHelmetWearing a helmet can prevent a severe head injury. Whenever riding a POLARIS vehicle, always wear a helmet

12SAFETYOperator SafetyDisabled OperatorsSafe operation of this rider-active vehicle requires good judgement and physical skills. Operators with cogni

13SAFETYOperator SafetyRider CapacityThis snowmobile is designed for a single rider only. Never carry a pas-senger on this snowmobile.Excessive SpeedW

14SAFETYOperator SafetyDriver AwarenessSlow down when traveling near poles, posts, or other obstacles. Be especially alert if you're snowmobiling

15SAFETYOperator SafetyAvalanchesSnowmobilers should always be properly trained and equipped before traveling in mountainous terrain:• Take an avalanc

WARNINGRead, understand, and follow all of the instructions and safety precautions in this manual and on all product labels.Failure to follow the safe

16SAFETYOperator SafetyIce and Snow Build-upWARNING! Ice and snow build-up may interfere with the steering of your snowmobile, resulting in serious in

17SAFETYOperator SafetyDriving DownhillWhen riding downhill, shift your weight to the rear of the snowmobile and reduce your speed to a minimum. Apply

18SAFETYOperator SafetyDrive BeltDo not operate the engine with the drive belt removed.Any servicing that requires operation without a belt must be pe

19SAFETYOperator SafetyDriving ResponsiblyEvery snowmobile handles differently, and even the most docile condi-tions may become dangerous if operators

20SAFETYOperator SafetyWindchill/Temperature ChartsThe following information is provided to help you determine when tem-peratures become dangerous for

21SAFETYSafety Labels and LocationsWarning labels have been placed on the snowmobile for your protection. Read and follow the instructions of the labe

22SAFETYSafety Labels and LocationsTrack WarningWARNINGStay clear of track. Do not sit on seat back. Entanglement with the track or a fall from seat b

23SAFETYSafety Labels and LocationsOperation WarningWARNING• To avoid serious injury or death, read and understand all warn-ings and the Owner's

24FEATURES813567121121341091. Nosepan2. Skis3. Front Bumper4. Hood5. Headlight6. Windshield (accessory)7. Handlebar8. Operator Seat9. Taillight10. Rea

25FEATURES1. Brake Lever2. MFD Gauge3. Ignition Switch4. Engine Stop Switch5. Throttle Control6. Recoil Starter Handle7. Parking Brake Lock8. Handleba

The text is printed on 100% recycled with 40% post-consumer waste (PCW).

26FEATURESAdjustable HeadlightsMove the headlight adjuster to the left to adjust the headlight beam upward. Move the adjuster to the right to adjust t

27FEATURESFuel Type SelectionWhenever using ethanol, MTBE or other forms of oxygenated gaso-lines, the fuel type designation setting must be changed t

28FEATURESDetonation Elimination Technology (DET)The DET system prevents damage to the engine from detonation by going into an engine protection mode

29FEATURESDetonation Elimination Technology (DET)The most likely causes of severe detonation are outlined in the trouble-shooting table below.DET Trou

30FEATURESInstrument ClusterThe instrument cluster contains indicator lights and the rider information center. The information center can be controlle

31FEATURESInstrument ClusterIndicatorsCheck Engine IndicatorThis indicator appears if an EFI-related fault occurs. Do not operate the snowmobile if th

32FEATURESInstrument ClusterRider Information CenterThe rider information center is located in the instrument cluster. The center displays vehicle spe

33FEATURESInstrument ClusterRider Information Center1. Information Display Area - This area displays either engine speed or vehicle speed (whichever i

34FEATURESInstrument ClusterRider Information CenterSpeed Display AreaThe speed display area displays either vehicle speed or engine speed. Vehicle sp

35FEATURESInstrument ClusterRider Information CenterOdometer/Engine Hour Display AreaThis area displays the odometer, Trip A meter, Trip B meter and e

For your nearest Polaris dealer, call 1-800-POLARISor visit www.polarisindustries.comPolaris Sales Inc., 2100 Hwy. 55, Medina, MN 55340Phone 1-888-70

36FEATURESInstrument ClusterRider Information CenterStandard/Metric DisplayThe odometer and temperature displays can be viewed in either standard or m

37FEATURESInstrument ClusterRider Information CenterSecurity System (Ignition Lock System)This system is an optional feature and will not function unt

38FEATURESInstrument ClusterRider Information CenterSecurity System (Ignition Lock System)First Time Use of Your Security SystemPerform all tasks in t

39FEATURESInstrument ClusterRider Information CenterSecurity System (Ignition Lock System)First Time Use of Your Security SystemTASK 3: Unlock the Sys

40FEATURESInstrument ClusterRider Information CenterSecurity System (Ignition Lock System)Locking the System With Your Personal Security Code1. Start

41FEATURESInstrument ClusterRider Information CenterSecurity System (Ignition Lock System)Unlocking the System With Your Personal Security Code1. When

42FEATURESInstrument ClusterRider Information CenterSecurity System (Ignition Lock System)Changing to a New Security CodeAny time you wish to change y

43FEATURESInstrument ClusterRider Information CenterDiagnostic Display ModeThe diagnostic display mode is for informational purposes only. Please see

44FEATURESInstrument ClusterRider Information CenterDiagnostic Display Code DefinitionsOpen Load: There is a break in the wires that lead to the item

45FEATURESInstrument ClusterRider Information CenterDiagnostic Display Code DefinitionsDiagnostic CodesComponent Condition SPN FMIECU Memory Checksum/

1WELCOMEThank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.pol

46THE PERFECT FITSuspension Quick Set-Up GuideThe suspension on this snowmobile is incredibly easy to adjust to your weight and riding style. Just rem

47THE PERFECT FITSuspension Quick Set-Up GuideStep 2: Adjust the rear spring to tune vehicle balance.After the initial test ride, make adjustments to

48THE PERFECT FITSuspension Quick Set-Up GuideAccessory rear shock springs are available for riders of different weights. A corresponding gauge is ava

49THE PERFECT FITSuspension Quick Set-Up GuidePOLARIS recommends that riders use this Quick Set-Up Guide to make any adjustments for rider weight and

50THE PERFECT FITFront Suspension AdjustmentsIndependent Front Suspension (IFS)Factory settings, combined with user adjustments to the rear shock spri

51THE PERFECT FITFront Suspension AdjustmentsIFS Shock Spring PreloadIncreasing spring preload will increase ski-to-ground pressure. Decreasing spring

52THE PERFECT FITFront Suspension AdjustmentsIFS Shock Compression DampingMake adjustments to the shock clickers to control bottoming. Make the adjust

53THE PERFECT FITRear Suspension AdjustmentsRider weight, riding style, trail conditions, and vehicle speed all affect suspension action.Each rear sus

54THE PERFECT FITRear Suspension AdjustmentsFront Track Shock Compression DampingMake adjustments to the shock clicker to control bottoming. Make the

55THE PERFECT FITRear Suspension AdjustmentsRear Shock Spring Preload SettingsMake adjustments to the rear shock spring to tune vehicle balance. Alway

2POLARIS, THE WAY OUT, PERC, PRO-RIDE and SWITCHBACK are registered trademarks of POLARIS Industries Inc.SWITCHBACK ADVENTURE is a trademark of POLARI

56THE PERFECT FITHandlebar AdjustmentsHandlebar Position1. Loosen the four bolts on the bottom of the adjuster block. If necessary, pry the blocks apa

57THE PERFECT FITAccessoriesPOLARIS offers a wide range of accessories for your snowmobile to help make each ride more enjoyable.Use only POLARIS part

58THE PERFECT FITTraction ProductsStudsThe track is not warranted by POLARIS if studs have been installed. Track warranties are also void if track dam

59THE PERFECT FITTraction ProductsCarbide SkagsA skag is a replaceable bar attached to the underside of the ski to assist in turning the snowmobile an

60PRE-RIDE INSPECTIONSPre-Ride ChecklistInspect all items on the checklist for proper operation or condition before each use of the snowmobile. Proced

61PRE-RIDE INSPECTIONSPre-Ride Suspension InspectionLoose nuts and bolts can reduce your snowmobile's reliability and cause needless repairs and

62PRE-RIDE INSPECTIONSBefore Starting the EngineBefore starting the engine, always refer to all safety warnings pertaining to snowmobile operation. Ne

63PRE-RIDE INSPECTIONSBefore Starting the EngineBrakesAlways check the following items for proper operation before starting the engine.Brake Lever Tra

64PRE-RIDE INSPECTIONSBefore Starting the EngineParking Brake Lever LockUse the parking brake lever lock only when you want the snowmobile to remain s

65PRE-RIDE INSPECTIONSBefore Starting the EngineSteering SystemWARNING! Ice and snow build-up may interfere with the steering of your snowmobile, resu

3TABLE OF CONTENTSIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5This section contains helpful information for owners and dri

66PRE-RIDE INSPECTIONSStart the Engine and CheckBefore starting the engine, always refer to all safety warnings pertaining to snowmobile operation. Ne

67OPERATIONStarting the EngineNOTICE: Engaging the starter when the engine is running WILL result in serious engine damage, especially if the snowmobi

68OPERATIONBreak-In PeriodEngine Break-InAlways follow these recommended break-in procedures for new or rebuilt engines. The first tank of fuel is con

69OPERATIONBreak-In PeriodEngine Break-InExcessive heat build-up during the first three hours of operation will damage close-fitted engine parts. Do n

70OPERATIONTrack Warm-UpWARNING! A loose track or flying debris could cause serious injury or death. Stand clear of the front of the snowmobile and th

71OPERATIONFuelGasoline is highly flammable and explosive under certain conditions.• Always exercise extreme caution whenever handling gasoline.• Alwa

72OPERATIONFuel RecommendationFor peak performance, POLARIS recommends the use of 91 octane fuel or higher. Although 87 octane fuel is usable, some en

73OPERATIONOilLow Oil LevelAlways maintain the oil level between the “add” mark and the bottle neck. Do not fill the bottle neck. See page 68 for oil

74OPERATIONEngine Stop SwitchPush down on the engine stop switch (X) to ground out the ignition and stop the engine quickly. Pull the switch up to the

75OPERATIONThrottle LeverWARNING! An improperly functioning throttle lever may cause erratic snowmobile behavior and loss of control, which could resu

4

76OPERATIONEmergency StoppingThe following chart lists methods for stopping the snowmobile in the event of an emergency. See page 74 for more informat

77OPERATIONElectronic Reverse (PERC)Improper reverse operation, even at low speeds, may cause loss of control, resulting in serious injury or death. D

78OPERATIONElectronic Reverse (PERC)Engaging Reverse1. Stop the snowmobile and leave the engine idling.2. Make sure the area behind your vehicle is cl

79OPERATIONDaily StorageAt the end of each ride, park the snowmobile on a level surface and sup-port it at the rear with an appropriate track stand. T

80MAINTENANCEEmission Control InformationAny qualified repair shop or qualified person may maintain, replace, or repair the emission control devices o

81MAINTENANCEPOLARIS Recommended Maintenance ProgramTo ensure many trouble-free miles of snowmobiling enjoyment, follow recommended regular maintenanc

82MAINTENANCEPeriodic Maintenance Interval TableThe following chart is a guide based on average riding conditions. You may need to increase frequency

83MAINTENANCEPeriodic Maintenance Interval TableItem See PageFrequency150 mi.(240 km)500 mi.(800 km)1000 mi.(1600 km)2000 mi.(3200 km)Pre-SeasonBRAKES

84MAINTENANCEPeriodic Maintenance Interval TableI - Inspect (clean, adjust, tighten, lubricate, replace if necessary)C - Clean R - Replace L - Lubrica

85MAINTENANCEHood/Side PanelThe hood and side panels of the snowmobile protect the operator from moving parts. Never operate a snowmobile with the sid

5INTRODUCTIONImportant Notes for Owners and DriversAfter reading this manual, store it in the snowmobile for convenient ref-erence. It should remain w

86MAINTENANCELubricationChaincase OilCheck and change the chaincase oil at the intervals outlined in the main-tenance charts beginning on page 81. Mai

87MAINTENANCEIntake FiltersThe intake foam filters limit snow ingestion into the intake system. When operating in loose powder snow, check the foam fi

88MAINTENANCESpark PlugsSpark Plug RecommendationsA new engine can cause temporary spark plug fouling due to the preser-vative added during the assemb

89MAINTENANCESpark PlugsSpark Plug InspectionSpark plug condition is indicative of engine operation. The spark plug firing end condition should be rea

90MAINTENANCEOil LinesInspect oil line condition every 1000 miles (1600 km).Oil FilterPlease see your dealer for replacement of the in-line oil filter

91MAINTENANCECooling SystemCoolantThe coolant supplied in the system at the factory is a 50/50 mixture of ethylene-glycol and distilled water, which w

92MAINTENANCECooling SystemEngine OverheatingThe over-temperature indicator on the instrument cluster will illuminate when the engine is overheating.

93MAINTENANCECooling SystemBleeding the Cooling System CAUTION! Steam and hot liquids will cause burns to your skin. Never bleed the cooling system or

94MAINTENANCEExhaust SystemCheck the exhaust system for wear or damage at approximately 2000 miles (3200 km). Always allow the engine and exhaust syst

95MAINTENANCEDrive Chain TensionCheck drive chain tension at the intervals outlined in the maintenance charts beginning on page 81 and before each lon