Polaris 2003 MSX Manual de usuario

Owner's Manualfor Vehicle Maintenanceand SafetyOwner's Manualfor Vehicle Maintenanceand Safety2003MSX2003MSX

8SAFETYSignal Words and SymbolsThe following signal words and symbols appearthroughout this manual and on your vehicle. Yoursafety is involved when th

98ENGINE TROUBLESHOOTINGEngine OverheatsPossible Cause SolutionClogged jet pump intake Clean intakeUse of non-recommended fuel or oil Replace with rec

99ENGINE TROUBLESHOOTINGEngine Pings or KnocksPossible Cause SolutionPoor quality or low octane fuel Replace with recommended fuelIncorrect ignition t

100ENGINE TROUBLESHOOTINGEngine RPM is Too High With Limited SpeedPossible Cause SolutionClogged jet pump intake Clean intakeCavitation, impeller dama

101POLARIS PRODUCTSOil and LubricantsPremium Gold Synthetic 2-Cycle OilQuart 2871721Gallon 2871722VES II Synthetic 2-Cycle OilQuart 2874438Gallon 2874

102SPECIFICATIONSCAPACITIES / DIMENSIONSFuel Tank 17.8 gal. (67.4 l)Oil Reservoir 6.0 gal. (5.68 l)Rider Capacity 1-3 peopleRider Weight Limit (total)

103SPECIFICATIONSPROPULSIONImpeller, Stainless Steel 3 Blade, Progressive Pitch, Radial BladePropulsion Jet DriveJet Pump Type Dominator, Single Stage

104WARRANTYObtaining Service and Warranty AssistanceRead carefully and understand the service data and the Polaris Warrantycontained in this manual. C

105WARRANTYWARRANTY COVERAGE AND EXCLUSIONS:Limitations of Warranties and RemediesThis Polaris limited warranty covers all parts and components except

106WARRANTYHOW TO OBTAIN WARRANTY SERVICEIf your personal watercraft requires warranty service, it must be takento a Polaris dealer authorized to repa

107CALIFORNIA EMISSION CONTROL SYSTEM LIMITED WARRANTYPOLARIS WATERCRAFT ENGINESYOUR WARRANTY RIGHTS AND OBLIGATIONSThe California Air Resources Board

9SAFETYSafety DecalsImportant warning and instruction decals have beenplaced on the watercraft for your protection. Read andfollow the instructions on

108CALIFORNIA EMISSION CONTROL SYSTEM LIMITED WARRANTYOWNER’S WARRANTY RESPONSIBILITIES:As the watercraft engine owner, you are responsible for perfor

109CALIFORNIA EMISSION CONTROL SYSTEM LIMITED WARRANTYWARRANTED PARTS:1.Fuel Metering System–Fuel injection system–Cold start enrichment system–Intake

110INDEXAAccessories 35. . . . . . . . . . . . . . . . . . . . . Age Restrictions 6. . . . . . . . . . . . . . . . . . Anti-corrosion Treatment 72.

111INDEXNNavigational Rules 51-55. . . . . . . . . . . . . New Generation Instrument 30-33. . . . . . Non-motorized Craft 54. . . . . . . . . . . .

Read and understand all warning labels and Owner's Manual before operation.Severe injury or death can result from ignoring warnings or from impro

10SAFETYSafety DecalsThe general safety/warning decal is located on the rear of the watercraft, just below the seat.

11SAFETYSafety DecalsThe collision warning decal islocated on the dash of yourwatercraft.Collisions result in moreINJURIES AND DEATHSthan any other ty

12SAFETYSafety DecalsThe fuel warning decal is located near the fuel tank fill cap.The capsize warning decal is located at the rear of thewatercraft,

13SAFETYInformational DecalsThe Coast Guard exemption decal is located below theleft-hand mirror.Located on the upper shroud nearthe front compartment

14SAFETYOperator SafetyAny operator of a Polaris watercraft must know andpractice the following guidelines for personal safetyand the safety of passen

15SAFETYOperator SafetyYour Polaris watercraft is capable of towing, but pleasebe aware that towing can cause reduced steeringcontrol. Be extremely ca

16SAFETYOperator SafetySafe Riding GearAlways wear protective clothing when operating orriding a personal watercraft. Consider attaching awhistle to y

17SAFETYOperator SafetyOverloading the WatercraftPolaris watercraft are designed to carry an operator andup to three passengers, depending on the mode

WARNINGThe engine exhaust from thisproduct contains chemicals knownto cause cancer, birth defects orother reproductive harm.

18SAFETYOperator SafetyWeather and DarknessBe aware of severe weather conditions. Observeweather forecasts and conditions before venturing out,and do

19SAFETYOperator SafetyObstacles and Shallow WaterAlways be on the lookout for dangerous obstaclesabove and below the water surface, especially inshal

20SAFETYOperator SafetyTurning and AcceleratingTurning and accelerating without checking for otherboats and objects in your path can cause an accident

21SAFETYOperator SafetyJet Pump Water Intake SafetyContact with the jet pump or driveline components ofthe watercraft can result in severe injury, dea

22SAFETYOperator SafetyOperator AwarenessA collision can cause severe injury or death. Always beaware of other watercraft, swimmers and otherobstacles

23SAFETYOperator SafetyVehicle ModificationsModifications to this machine could create safetyhazards and reduce vehicle reliability as well as makeit

24FEATURES AND CONTROLS1. Starter Button - Depress and hold the starter but-ton to start the engine. Release it as soon as the enginestarts. Do not de

25FEATURES AND CONTROLS1524615161438791012131111

26FEATURES AND CONTROLS1. Front Compartment Door- The door providesaccess to the fire extinguisher, oil tank, fuel fill, oil filland main storage spac

27FEATURES AND CONTROLS65321791048

1We’ve created a web site, just for YOU!S Technical tipsS New product introductionsS Event schedulesS Parts and Service Manual informationS Exciting d

28FEATURES AND CONTROLSEngine Components (under seat)1. Battery2. Engine Management Module (EMM)3. Spark plugs4. Air intake cover5. Starter solenoid6.

29FEATURES AND CONTROLSEngine Components3786121094,11521

30FEATURES AND CONTROLSNew Generation Instrument (NGI)Primary FunctionsS SpeedometerS ClockS TachometerS Engine HourmeterS Trip OdometerS Oil LevelS F

31FEATURES AND CONTROLSNew Generation Instrument (NGI)Function OverviewSpeedometerThe large numeric speedometer displays vehicle speed.The NGI receive

32FEATURES AND CONTROLSNew Generation Instrument (NGI)Instrument OperationDISPLAY MODEThere are three different display modes the gauge usesto display

33FEATURES AND CONTROLSNew Generation Instrument (NGI)Display WarningsThe NGI will alert the operator to the followingconditions:S LOW FUEL (Fuel lev

34FEATURES AND CONTROLSRPM LimiterYour Polaris watercraft is equipped with a device thatwill limit engine revolutions per minute (RPM) if theengine ov

35FEATURES AND CONTROLSStandard EquipmentS Watercraft Owner’s Safety and Maintenance ManualS Watercraft Safety Video PN 9916475S Lanyard with wristban

36EMISSIONSEPA Emissions RegulationsAll direct injection equipped engines manufactured byPolaris Industries are certified to the United StatesEnvironm

37EMISSIONSCalifornia Star LabelsOne Star - Low EmissionThe one-star label identifiesengines that meet the AirResources Board’s 2001 exhaustemission s

2All information in this manual is based on the latest product data and specifications available at the time of printing. Polaris Industries Inc.rese

38OPERATIONPre-Operation InspectionUse the Pre-Operation checklist beginning on page 39to verify that your vehicle is in proper operatingcondition bef

39OPERATIONPre-Operation InspectionItem What To DoBilge Drain water from the bilge beforeputting the craft in the water.Fuel/oil tank levelsCheck fuel

40OPERATIONPre-Operation InspectionFuelGasoline is highly flammable and explosive undercertain conditions. Always heed the followingwarnings pertaini

41OPERATIONPre-Operation InspectionFuelYour watercraft features an oil injection system, andit’s not necessary to pre-mix the gasoline and oil.Refer t

42OPERATIONPre-Operation InspectionOilThe oil fill cap (1) is locatedunder the front compartmentdoor. Check the oil levelbefore each use of the vehicl

43OPERATIONPre-Operation InspectionJet Pump Intake1. Ride Plate 2. Impeller3. Drive Shaft 4. Intake Grate1. Remove the lanyard lock plate from the st

44OPERATIONPre-Operation InspectionSteeringCheck the handlebarsfor free movementthroughout their fullrange. Make sure thejet pump outlet nozzlechanges

45OPERATIONPre-Operation InspectionLoose PartsInspect the watercraft for any loose nuts, bolts,fasteners and hoses. Be sure that all hose clamps areti

46OPERATIONPre-Operation InspectionBatteryConfirm that the batteryterminal connections aretight, and make sure thebattery is securelyfastened in its m

47OPERATIONPre-Operation InspectionHullUse a non-abrasive cleaner to remove any marinegrowth and inspect the hull for cracks or damage. Donot operate

3WELCOMEThank you for purchasing a Polaris vehicle, andwelcome to our world-wide family of Polaris owners.We proudly produce an exciting line of utili

48OPERATIONPre-Operation InspectionSwitches/ButtonsPerform these checks while the watercraft is in thewater:1. Check the inside of the engine compart

49OPERATIONPrinciples of OperationThe engine is directly coupled to a driveshaft. Whenrunning, the driveshaft rotates the impeller. Theimpeller is pos

50OPERATIONEngine Break-in Procedure1. Make sure the drain plugs are installed securelyand launch the watercraft.2. Push the rear of the watercraft

51OPERATIONNavigational RulesThis watercraft must be operated in accordance with allnavigational rules and regulations governing it and thewaterway on

52OPERATIONNavigational RulesRule 2Rule 2 is “The General Prudential Rule” of theInternational Rule. This rule states that all operators havethe respo

53OPERATIONNavigational RulesOvertaking VesselsIf your watercraft is passing another vessel, your craftis the give-way vessel. The other vessel is exp

54OPERATIONNavigational RulesNon-Motorized CraftNon-motorized craft (sailboats, canoes, etc.) arenormally given the right-of-way, with the followingex

55OPERATIONNavigational RulesAvoid CollisionsSCAN CONSTANTLY for people, objects and otherwatercraft. Be alert for conditions that limit yourvisibilit

56OPERATIONLaunching the Watercraft1. Inspect the drain plugs to ensure they’re securelyinstalled.2. Launch the watercraft in an area free of weeds

57OPERATIONBefore Starting the EngineBefore starting the engine:1. View the watercraft safety video provided with thewatercraft.2. Read and understa

4TABLE OF CONTENTSWELCOME 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . TABLE OF CONTENTS 4. . . . . . . . . . . . . . . . . YOUR RESPONSIB

58OPERATIONStarting the Engine3. Push the starter switch with your left hand whilefeathering the throttle (very slight open and closemotion) with you

59OPERATIONBoarding the WatercraftPractice boarding the watercraft in shallow waterbefore riding in deep water. Any passengers shouldalso practice boa

60OPERATIONBoarding the WatercraftBoarding With a PassengerA watercraft behaves differently with a passenger onboard, requiring more operator skill. P

61OPERATIONReverse Operation1. To activatereverse, pull thereverse lever allthe way up. Thelever will remainin the full upposition (1).2. Turn thehand

62OPERATIONStopping the WatercraftThe operator of the watercraft should practice stoppingto become familiar with the procedure. Stopping isaffected by

63OPERATIONBeaching the Watercraft1. Slowly approach the beaching area and stop theengine in no less than two feet (60 cm) of water.Make sure there a

64OPERATIONOperating in Rough ConditionsIf riding in roughconditions, it’s possible forthe operator to hit his/herchest or face on thewatercraft or ha

65OPERATIONTowing a Disabled WatercraftIf the watercraft becomes inoperable in the water, itcan be towed by another watercraft. Before towing,use a v

66OPERATIONRighting a Capsized WatercraftCapsizing a watercraft is not recommended by Polarisand should be avoided. Overturning a watercraft is notco

67OPERATIONOperating With PassengersPolaris watercraft are designed to carry an operator andup to three passengers, depending on the model. Referto th

5YOUR RESPONSIBILITIESDo Your PartRiding your Polaris watercraft will be an enjoyableexperience for you, your family and friends, but wemust all do ou

68OPERATIONPost Operation MaintenanceDaily CareRemove the watercraft from the water every day toinhibit marine organism growth on the hull.1. Remove

69OPERATIONPost Operation MaintenanceDaily Care10. Stop the engine and disable all startingmechanisms. Clean the jet pump and impeller ofany weeds an

70OPERATIONPost Operation MaintenanceTemporary StorageIf the watercraft will be stored temporarily (less than30 days), perform the daily maintenance p

71OPERATIONPost Operation MaintenanceTransporting The WatercraftDo not route ropes or tie downs over the seat as theycould cause permanent damage to t

72OPERATIONPost Operation MaintenanceBatteryIf the watercraft battery is run down, remove it andhave it recharged. Refer to battery chargingrecommenda

73OPERATIONPost Operation MaintenanceEngine Water Removal ProcedureUse the following procedure for removing water froma submerged engine. Attempt this

74MAINTENANCE AND LUBRICATIONGeneral MaintenanceReplace the pop-offvalve, spring andseals every 100hours.Replace inlet andoutlet hoses andclamps every

75MAINTENANCE AND LUBRICATIONPeriodic Maintenance ScheduleNOTE: Maintenance intervals are based upon averageoperating conditions. Watercraft operated

76MAINTENANCE AND LUBRICATIONPeriodic Maintenance ScheduleDESCRIPTIONPre-ride Pre-seasonMonthlyor 25 hrs.3 mos. or50 hrs.6 mos. or100 hrs.Tune upitemE

77MAINTENANCE AND LUBRICATIONPeriodic Maintenance ScheduleDESCRIPTIONPre-ride Pre-seasonMonthlyor 25 hrs.3 mos. or50 hrs.6 mos. or100 hrs.Tune upitemF

6YOUR RESPONSIBILITIESAge RestrictionsThis vehicle is not a toy. Polaris recommends that alloperators be 16 years of age or older. Contact localauth

78MAINTENANCE AND LUBRICATIONPeriodic Maintenance ScheduleDESCRIPTIONPre-ride Pre-seasonMonthlyor 25 hrs.3 mos. or50 hrs.6 mos. or100 hrs.Tune upitemH

79MAINTENANCE AND LUBRICATIONLubricationProper lubrication and corrosion protection arenecessary to maintain optimum performance andensure years of se

80MAINTENANCE AND LUBRICATIONLubricationSeat Latch And HooksGrease the locking mechanism of the seat latch at therear of the seat opening.Throttle Bod

81MAINTENANCE AND LUBRICATIONSpark PlugsAlways use the recommended spark plugs for yourPolaris watercraft and make sure the spark plug gap iswithin sp

82MAINTENANCE AND LUBRICATIONSpark PlugsA spark plug with cracked porcelain or damagedthreads should be changed immediately. If theelectrodes are badl

83MAINTENANCE AND LUBRICATIONHull and Deck CareThe use of non-recommended cleaning or polishingproducts could seriously damage the appearance and/orin

84MAINTENANCE AND LUBRICATIONOilPolaris synthetic 2-cycle oils are formulatedspecifically to work with your Polaris Liberty marineengine. They’ve been

85MAINTENANCE AND LUBRICATIONSteering Cable Inspection1. The handlebars and steering nozzle should operatesmoothly. If movement is stiff, see your au

86MAINTENANCE AND LUBRICATIONBatteryBattery Maintenance and ChargingKeep the battery terminals and connections free ofcorrosion. If cleaning is neces

87MAINTENANCE AND LUBRICATIONBatteryBattery Removal1. Release the battery by loosening the straps (1).2. Remove the battery vent tube from the batte

7IDENTIFICATION NUMBERSYour watercraft’s hull and engine identificationnumbers are important for model identification whenregistering your watercraft,

88MAINTENANCE AND LUBRICATIONBatteryBattery ChargingMake sure the battery charger is turned off andunplugged before connecting the cables to the batte

89MAINTENANCE AND LUBRICATIONBatteryBattery Installation1. Set the battery in thebattery holder.2. Install the batteryvent tube. NOTE: Itmust be f

90MAINTENANCE AND LUBRICATIONSalt Water and Unclean Water CareWhen the watercraft is operated in salt water or waterwith impurities like silt, sand an

91MAINTENANCE AND LUBRICATIONCooling System FlushingThe watercraft uses water for propulsion and forcooling. Flushing the cooling system with fresh wa

92MAINTENANCE AND LUBRICATIONExtended StorageWhen the watercraft will not be used for a month ormore, preventative maintenance is required to keepcomp

93MAINTENANCE AND LUBRICATIONExtended StorageWatercraft Engine Fogging ProcedurePolaris recommends the use of fogging oil to preventrust and corrosion

94MAINTENANCE AND LUBRICATIONExtended StorageCleaning1. Remove the drain plugs and clean the bilge andengine area with hot water and mild detergent(s

95MAINTENANCE AND LUBRICATIONExtended StorageLubrication1. Remove the spark plugs and pour about onetablespoon of a recommended 2-cycle oil into each

96ENGINE TROUBLESHOOTINGEngine Doesn’t Turn OverPossible Cause SolutionBlown fuse Replace the fuseLow battery voltage Recharge battery to 12.5 VDCLoos

97ENGINE TROUBLESHOOTINGEngine Runs Irregularly, Stalls or MisfiresPossible Weak Spark Cause SolutionFouled or defective spark plugs Inspect, clean an